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Print Specs & File Guidelines

To get the best results from your screen-printed order, follow these file preparation guidelines.

File Formats

  • Preferred: Adobe Illustrator (.ai), PDF (vector)
  • Accepted: EPS, SVG, high-res PNG (300+ DPI)
  • Not accepted: JPEG, low-res images, Word docs

Resolution

  • Vector files are always preferred — they scale perfectly
  • Raster art must be 300 DPI minimum at full print size
  • If your logo is only available as a small raster file, use our design service — Julio can redraw it

Colors

  • Screen printing uses spot colors (not CMYK or RGB)
  • Specify Pantone (PMS) color codes if possible
  • Each color = one screen = one setup charge
  • 1-2 colors: most cost-effective
  • 3-5 colors: standard for detailed designs
  • 6+ colors: possible but significantly more expensive

Print Locations

  • Front Chest: up to 4" × 4" (left chest standard)
  • Full Front: up to 12" × 14"
  • Full Back: up to 12" × 14"
  • Sleeve: up to 3.5" × 3.5"
  • Each location = additional setup fee

Artwork Tips

  • Convert all text to outlines / curves
  • Remove all hidden layers and unused elements
  • Use separate layers for each color
  • Include a color callout sheet with PMS references
  • Avoid gradients — screen printing works best with flat colors

Turnaround Times

  • Standard: 5-7 business days after proof approval
  • Rush: 2-3 business days (subject to availability + fee)
  • Blank availability may add 3-5 days for uncommon styles
  • Design service: 2-4 business days for initial proof

Minimums & Pricing

  • Minimum order: 12 pieces per design/color combo
  • Higher quantities = lower per-piece cost (see price break tiers)
  • Setup fee per screen (per color per location) — one-time per design
  • Reorders of the same design: no new setup fee if screens are on file

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